It defines the process of mixing and blending, and explains its importance in industrial applications. Ribbon blender are used for all dry foods products, nutraceuticals, protein powder mixes, dry juice mixes, chemicals, fertilizer, insecticides. The solids being blended in these units can vary in bulk density and in percentage of the total mixture. Twothirds of the volume of the cone blender is filled to ensure proper mixing. Double cone blender tapasya engineering works pvt ltd. Technical data model working volumel mixing speed rpm mixing motor kw dumping motor kw overall size mmlwh weight kg ch50 50 24 1. A wide variety of disadvantages of double cone mixer options are available to you, menu. This is a versatile machine which can be effectively used for mixing granules, dry powder, heavy and abrasive materials. The blender provides efficient mixing actions when loaded at 50 percent of its volume.
The simple design, construction, operation combined with a high mixing efficiency make this a popular blender amongst the family of tumble blenders. Ross double cone blenders are in stock in 5, 10 and 15 cu. The exterior is polished to an easily cleaned 150grit finish. It provides one access cover that equates to easy cleaning and inspection. Double cone mixer is mainly used in powderpowder mixing, especially for materials in small.
These include tumbler blenders like vblenders, double cone blenders. Let us proceed to learn how the double cone blender works. Double cone blenders are most often used for dry blending of free flowing solids. The double cone blender and v blender share the same working principle of a tumble blender used for powders. The cone shape and multishear deflector plates ensure the best blending of dry powder and easy removal. The v blendersgives best result for powders due to suitable medium speed and v shape of container. Based on the body shape, an octagonal blender is designed to process a large volume of material i. Phoenix equipment is a global buyer and seller of double cone blenders and conical mixers from manufacturers including. It is made of two conical shaped stainless vessels available in different capacity ranging from 5kg200kg or even more that are separated by a cylindrical section.
Because of the one access cover, this blender s easier to inspect and to clean. The vessel is partially loaded with product and rotated at operating speeds in. Depending on the principle, mechanism of mixing, blenders are classified as follows. Benefits of tumble blending in the food industry consider a tumble blender for your process a tumble blender is a rotating device that comes in a variety of geometries, the most common being the symmetrical vshaped or doublecone configurations. The working capacity can be exchanged to 80% of gross capacity. The slant double cone design eliminates dead spots. Double cone mixer working principletechnical parameters. The equipment adopts w structure and cylinder is rotatable.
About 9% of these are mixing equipment, 0% are other pharmaceutical machinery. The rate of rotation should be optimum depending upon the size, shape of the tumbler and nature of the material to be mixed. Ideal for the gentle blending of powders, granules and fragile. How double cone blender works ribbon blender expert. Blender octagonal blender, vtype blender, double cone. The rate of rotation commonly ranges from 30100rpm. Note that the solids you are blending vary in terms of density, bulk, and percentage of the overall mixture. A wide variety of double cone mixer advantages and disadvantages options are available to you, such as additional capabilities, mixer type. The double cone blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. Buy and sell used double cone mixers at phoenix equipment.
Double cone blenders are characterized by one access cover. In this article we discuss the construction, operation, design options and applications of v blender. Calculate uniformity index for given sample using double. Material is loaded and emptying is done through the same port. So, your search for a good double cone blender has not been very successful. It could be less depending on the difficulty of blending. The roto cone dryer facilitates enhanced drying efficiency, low. Enhanced mixing in doublecone blenders pdf free download. It is used in chemical and pharmaceutical industries. The doublecone blender and vblender share the same working principle of a tumble blender used for powders. Octagonal blender, due to its octagonal shape is designed to process larger volume of material. Your best ibc bin blenders manufacturer and supplier saintyco. Materials being blended are constantly being intermixed as the double cone rotates.
Generally, the blending time of double cone blender are in the range of 10 minutes. It is the most preferred when mixing 25 ingredients. It occupies less space compared to other similar blenders like v and double cone. The roto cone dryer with improved technology integrates drying operation under vacuum. Each is constructed of type 316stainless steel and is internally polished to a 240 grit sanitary finish. Characterization of the performance of bin blenders part 1. Pharmaceutical mixer octagonal blender, mass mixer, v.
The end over end revolving action, moving materials in and out of a restricted area results in a. The double cone blender has following standard features. These include tumbler blenders like v blenders, double cone blenders. The geometry of the body about the pivot axis ensures compactness and lesser consumption of powder. This article introduces the basics of mixing technology. Materials being blended are constantly being intermixed as the double cone.
Innovative mixing principle double cone mixer blendermedicine powder mixerpressure vessel device. Pdf process optimization for doublecone blender and. Double cone blender ribbon blender expert vortex mixing. The double cone blender is an efficient and versatile machine for mixing dry powder and. Since we are talking about the working principles of a double cone blender. Choosing an industrial blender may seem easy, but in reality, there are several important factors to consider. Double cone mixer is mainly used in powderpowder mixing, especially for materials in small batch and has high uniformity requirement. This geometry places the ibc shell walls at cross flow producing angles to the blend axis, acting as baffles as the product is tumbled. The v blender is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Tumble double cone blender bin blender horizontalvertical drum convection ribbon paddle or plow planetary. The v blender and the double cone blender have the same working principles as the tumble blender. Double cone blender the double cone blender is an efficient and multipurpose tumbler blender for mixing dry powders and granules homogeneously. Bin blenders have only recently been specifically examined 11.
The v blender is one of the commonly used blenders in the pharmaceutical, and food industry. All the contact parts made out of stainless steel of required grade by customer. Industries is a manufacturer and exporter of double cone blender. The different types of mixing equipment for solidsolid mixing, liquidliquid mixing, and viscous mixing are discussed. Double cone blender is used for pharmaceutical, food, chemical and cosmetic products, etc.
Working capacity l typical rpm typical amount kg 2050 2530 830 250 2228 80150 500 1218 200300. The double cone blender is an efficient and versatile machine for mixing dry powder and granulates uniformly. Qualtech products industry double cone blender is an industrial blender for production designed and engineered to prepare blends of a product containing trace components for example double cone blender is an efficient and versatile machine for mixing of dry powders and granules homogeneously. Professional double cone blender precision double cone. A double cone blender is generally suited for mixing 2 5 ingredients. Octagonal blender machine powder blender, powder mixer. Difference between a double cone blender and a v blender. The solids being blended in these units can vary in bulk. Double cone lift blender the folding, spreading, and cascading action of the double cone blender provides a rapid, homogeneous blending of dry and semi dry materials. The hygienic construction makes this the ideal blender for bulk food and pharmaceutical products.
Essentially, a bin blender is a single cone blendera double cone blender cut in half. The double cone blender is used to produce homogeneous solidsolid mixture. Solid oral dosage forms powder blending ikev meeting. Abbe double ribbon blender designs and manufacturers new ribbon blenders and are ideal for mixing dry freeflowing solids with bulk densities up to 90 pounds per cubic foot 1. The effective volume for optimum homogeneity is between 3570% of gross volume.
Additional paddleshaped baffles can be fixed on the shaft to get better blending. From the definition, you know that you can use this machine for a dry blending of different solids. Process optimization for doublecone blender and application of statistics article pdf available december 2011 with 6,082 reads how we measure reads. The working capacity can be exchanged to 70% of gross capacity by. The conical shape of the dryer ensures efficient circulation of hot liquid heating media. Making a choice on the type of industrial machine to use may seem to be an easy task. Approximate two third of the volume of the blender is filled to ensure proper mixing. Double cone blender is an efficient and versatile machine for mixing of dry powders and granules homogeneously. A double cone blender requires less headroom than a v blender. Two third of the volume of the cone blender is filled to ensure proper mixing.